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Suzhou Hengjiujinye Intelligent Technology Co., Ltd.

PHONE:(0086)132 7046 5969

TEL:(0086)0512-65017713

ADD:No. 333, Jiusheng Road, Guoxiang town, Wuzhong District, Suzhou, Jiangsu Province, China


Automatic Spray - painting Line

TIME:2024-08-13 12:35:37

**How Does the Robot Spraying for Vacuum - insulated Cups Work?** 1. **Preparation Stage**   - **Workpiece Loading**: Vacuum - insulated cups are first placed on a conveyor belt in an orderly manner. The conveyor system is designed to transport the cups to the spraying area at a precise and consistent speed. This ensures a continuous flow of workpieces for the robot to process.   - **Spray Material Preparation**: The paint or coating material is prepared in a dedicated mixing and supply system. The material is carefully formulated to meet the requirements for appearance, durability, and functionality. For example, if the cups are intended for outdoor use, a coating with good UV resistance may be used. The spray material is then pumped through hoses to the robotic spraying equipment. 2. **Robotic Spraying Operation**   - **Robot Programming and Movement**: The spraying robot is programmed with specific paths and spraying parameters. It uses advanced motion control algorithms to precisely position its spray nozzles. The robot's arm can move in multiple axes (usually 4 - 6 axes), allowing it to reach all areas of the vacuum - insulated cup. For example, it can rotate around the cup to spray the sides evenly and also adjust the height and angle to cover the top and bottom surfaces.   - **Spray Nozzle Operation**: The spray nozzles on the robot are designed to atomize the spray material into fine particles. This is crucial for achieving a smooth and even coating. The nozzles can be adjusted for the spray pattern (such as circular or fan - shaped) and the spray volume. Electrostatic spraying technology may also be employed. In electrostatic spraying, the paint particles are charged, and the cups are grounded. This causes the paint to be attracted to the surface of the cups more effectively, resulting in better coverage and less waste of the spray material.   - **Spraying Process Control**: The spraying process is carefully controlled in terms of the spraying speed, the distance between the nozzles and the cups, and the amount of paint sprayed. Sensors are used to monitor these parameters in real - time. For example, if the distance between the nozzle and the cup deviates from the set value, the robot can adjust its position to ensure the correct spraying distance. The spraying speed is synchronized with the conveyor belt speed to ensure that each cup receives the appropriate amount of coating. 3. **Drying and Curing Stage**   - **Drying Chamber**: After being sprayed, the vacuum - insulated cups are transported into a drying chamber. The drying chamber provides a controlled environment with a specific temperature and air circulation pattern. The temperature is set according to the type of spray material used. For example, for some water - based coatings, a lower temperature may be sufficient, while for solvent - based coatings, a higher temperature may be required to evaporate the solvents and cure the coating.   - **Curing Process**: The curing process is essential for the coating to achieve its final properties, such as hardness and durability. The time spent in the drying chamber is carefully controlled to ensure that the coating is fully cured. Some advanced drying chambers may use infrared or UV radiation to accelerate the curing process, especially for coatings that respond well to such forms of energy. 4. **Quality Inspection and Packaging**   - **Inspection**: The sprayed and cured cups are then inspected for coating quality. Visual inspection is carried out to check for any defects such as uneven coating, runs, or drips. Automated inspection systems, such as optical sensors, may also be used to measure the thickness and uniformity of the coating more precisely. If any cups do not meet the quality standards, they are removed from the production line for re - work or rejection.   - **Packaging**: Once the cups pass the quality inspection, they are packaged for shipment. The packaging materials are carefully selected to protect the cups and their coatings during transportation and storage.保温杯机器人喷涂生产线2.png


Copyright © 2024 painting-equipment.com All Rights Reserved. Robot coating equipment, electrostatic powder coating production line, China Hengjiu Brocade Intelligent Technology Co. , Ltd. (manufacturer) keywords:Drying Assembly Line Powder Coating Line Paint Spraying Line
Copyright © 2024 painting-equipment.com All Rights Reserved. Robot coating equipment, electrostatic powder coating production line, China Hengjiu Brocade Intelligent Technology Co. , Ltd. (manufacturer) keywords:Drying Assembly Line Powder Coating Line Paint Spraying Line